TEXSA Waterproofing Systems
Concrete Repair & Injection

Active vs Passive Leak Injection in Concrete Structures

Leak injection is rarely a single product decision. The distinction between active and passive injection determines the resin chemistry, the equipment, and the sequence of work.

4 October 20258 min read
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When a basement wall, tunnel liner, or water-retaining structure starts to leak, the first technical decision is whether the leak is active or passive. The classification drives every subsequent choice: resin type, packer placement, injection pressure, and follow-up structural repair.

Active vs passive — definitions

An active leak is one with visible water ingress at the time of inspection. A passive leak is a crack or cold joint that is currently dry but is likely to leak under future hydrostatic pressure, rainfall, or seasonal groundwater. The same crack can move between states.

Side-by-side comparison

Water present at injection
Active Leak
Yes
Passive Leak / Crack
No
Criterion
Primary resin
Active Leak
Hydrophilic / hydrophobic polyurethane foam
Passive Leak / Crack
Low-viscosity epoxy
Resin reaction with water
Active Leak
Reacts and expands to seal
Passive Leak / Crack
Cures independently; bonds crack faces
Structural restoration
Active Leak
No (sealing only)
Passive Leak / Crack
Yes (epoxy welds crack faces)
Injection pressure
Active Leak
Low to medium
Passive Leak / Crack
High (to penetrate hairlines)
Sequence
Active Leak
Stop water first, then structural repair
Passive Leak / Crack
Single-step structural repair
Typical use
Active Leak
Active basement leaks, tunnels, cold joints
Passive Leak / Crack
Structural cracks, columns, slabs

Methodology

For an active leak, hydrophobic polyurethane foam is most commonly used: it reacts with water to expand 20–40 times, displacing water and forming a flexible closed-cell foam that seals the crack. Once the leak is stopped, a permanent epoxy or curtain injection can be performed for structural restoration if required. For a passive structural crack, low-viscosity epoxy is injected under pressure to fully wet the crack faces and restore monolithic behaviour to the concrete.

  • Mark crack, install mechanical packers along its length (typically 150–300 mm spacing).
  • Clean surface and seal between packers with paste.
  • Inject resin from the lowest packer upwards (active) or from one end to the other (passive).
  • Confirm flow at the next packer before moving on.
  • Remove packers and grind the surface flush after cure.
Tagsinjectionleak repairconcrete
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